Industry Training
ST37 Diesel Engine Maintenance Troubleshooting and Repair (4 days)
The student is able to demonstrate the diagnostic procedures used for engine
and component analysis following manufacturers recommendations.
Upon successful completion, the student is able to:
Define the fundamentals of engine and component diagnosis.
Explain engine performance test procedures following
manufacturers recommendations and safe work practices.
Perform engine component and system failure analysis.
Module Content:
- Define the fundamentals of engine and component diagnosis.
- identify diagnostic
procedures to determine primary and secondary causes
of component failures
- explain the diagnostic
procedures for:
- power loss
- noises
- oil consumption
- exhaust smoke
- explain the significance
of proper system servicing
- cooling system service
- lubrication system service
- intake and exhaust systems
- Explain engine performance
test procedures following manufacturers recommendations
and safe work practices.
- perform a demonstration
of engine load tests:
- fuel consumption
- torque, power
- operating temperatures
- intake pressures
- exhaust pressures
- crankcase pressures
- torque rise profile
- Perform system failure
analysis following the manufacturers recommended procedures
and perform assigned operations for engine components.
- perform engine component
failure analysis for:
- blocks
- warp age
- cracks
- corrosion
- wear
- crankshafts/camshafts
- breakage
- bending
- lack of lubrication
- wear/scoring
- cracks
- sleeves
- savitation erosion
- corrosion
- wear/scoring
- cracks
- pistons, rings, pins
- wear/scoring
- cracks
- overheating
- seizure
- connecting rods
- bending/twisting
- bore distortions
- cracks
- stretch
- fastener failures
- bearings and seals
- wear/scoring
- cracks
- overheating
- seizure
- valves and valve train components
- wear/scoring
- stretch
- cracks
- overheating
- seizure
- corrosion
- turbochargers and blowers
- overheating
- contamination
- scoring/seizure
- breakage
- perform diagnostic tests
to determine failures for:
- cooling system components
- lubrication system components
- engine oil condition
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